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Gemini 60/90 Pad Printing Machine

Gemini 60/90 pad printer shown with optional X-Y adjustable table. Sturdy box frame construction ensures stability and repeatability in a production environment as well as minimizing vibration.

GEMINI 60 / 90 pad printer from Trans Tech is designed to withstand the rigors of a demanding production environment. The box frame design utilizes solid aluminum side plates. This rigid design promotes exceptional stability in applications that require a high degree of repeatability.

The unique design of the Gemini allows two-color printing applications using a single part-holding fixture. The concept unites complex precision technology with amazingly simple handling and offers a variety of application possibilities, with increased flexibility and production with reduced cost. Optional indexing systems can be added for even higher production.

Main Features & Benefits:

  • Solid box frame construction ensures stability & repeatability.
  • With the use of two reciprocating, gear-driven printing heads in a unique “V”
    configuration, ink pickup, printing and pad cleaning are performed  simultaneously.
  • Achieves high-quality, two-color print while using single holding fixture.
  • PLC control allows independent control of each print head. Any variation of one to four hits from either print head is possible.

Front view of Gemini 60 / 90 with safety guarding raised, shows dual pad configuration, printing modules and pad clean-off tape rolls.

  • Each print station is equipped with X-Y-R adjustable cliché positioning for fast and accurate color registration.
  • The pneumatic-mechanical, gear-driven system guarantees high color registration accuracy with smooth, reliable operation.
  • The well-known advantages of the sealed ink cup system provide highest printing quality, simple handling, low ink maintenance and environmentally safe
    operation.
  • By using the standard automatic tape cleaning device, ever- increased print quality and production efficiency are achieved.

Gemini 60 / 90 control panelLeft: Gemini 60 / 90 convenient touch-screen control panel enables access to all machine functions (except flow controls). Specific printing parameters are customized by the operator and retained in panel memory. Movable plexiglass guarding ensures operator safety and easy viewing of part loading area.

Gemini 60 / 90 print module w/ 90mm cupRight: The heart of the Gemini 60 / 90 printer is the interchangeable print module which can be easily removed and swapped with alternate size module. Its rotary actuator and slide arm ensure consistent, durable indexing of hardened steel cliché plate.

 

 

 

 

Gemini 60 / 90 side view

Left: Side view of Gemini 60 / 90 shows pad clean-off device, print module area and movable plexiglass guarding to ensure operator safety and easy viewing of part loading area.

 

 

 

 

 

Right: Rear view of Gemini 60 / 90 with back panel door open, revealing routing of flow control air lines and internal mechanical layout.



For further information on using the Gemini 60/90 in your pad printing operation, please contact your Trans Tech representative.

Gemini 60/90 Pad Printing Machine

Gemini 60/90 pad printer shown with optional X-Y adjustable table. Sturdy box frame construction ensures stability and repeatability in a production environment as well as minimizing vibration.

GEMINI 60 / 90 pad printer from Trans Tech is designed to withstand the rigors of a demanding production environment. The box frame design utilizes solid aluminum side plates. This rigid design promotes exceptional stability in applications that require a high degree of repeatability.

The unique design of the Gemini allows two-color printing applications using a single part-holding fixture. The concept unites complex precision technology with amazingly simple handling and offers a variety of application possibilities, with increased flexibility and production with reduced cost. Optional indexing systems can be added for even higher production.

Main Features & Benefits:

  • Solid box frame construction ensures stability & repeatability.
  • With the use of two reciprocating, gear-driven printing heads in a unique “V”
    configuration, ink pickup, printing and pad cleaning are performed  simultaneously.
  • Achieves high-quality, two-color print while using single holding fixture.
  • PLC control allows independent control of each print head. Any variation of one to four hits from either print head is possible.

Front view of Gemini 60 / 90 with safety guarding raised, shows dual pad configuration, printing modules and pad clean-off tape rolls.

  • Each print station is equipped with X-Y-R adjustable cliché positioning for fast and accurate color registration.
  • The pneumatic-mechanical, gear-driven system guarantees high color registration accuracy with smooth, reliable operation.
  • The well-known advantages of the sealed ink cup system provide highest printing quality, simple handling, low ink maintenance and environmentally safe
    operation.
  • By using the standard automatic tape cleaning device, ever- increased print quality and production efficiency are achieved.

Gemini 60 / 90 control panelLeft: Gemini 60 / 90 convenient touch-screen control panel enables access to all machine functions (except flow controls). Specific printing parameters are customized by the operator and retained in panel memory. Movable plexiglass guarding ensures operator safety and easy viewing of part loading area.

Gemini 60 / 90 print module w/ 90mm cupRight: The heart of the Gemini 60 / 90 printer is the interchangeable print module which can be easily removed and swapped with alternate size module. Its rotary actuator and slide arm ensure consistent, durable indexing of hardened steel cliché plate.

 

 

 

 

Gemini 60 / 90 side view

Left: Side view of Gemini 60 / 90 shows pad clean-off device, print module area and movable plexiglass guarding to ensure operator safety and easy viewing of part loading area.

 

 

 

 

 

Right: Rear view of Gemini 60 / 90 with back panel door open, revealing routing of flow control air lines and internal mechanical layout.



For further information on using the Gemini 60/90 in your pad printing operation, please contact your Trans Tech representative.

TECHNICAL DATA:
GEMINI 60 / 90 Pad Printer


Cliché Size: 100 x 215mm

Maximum Print Size:

  • 50mm (60mm cup)
  • 80mm (90mm cup)

Pad Stroke: 100mm

Maximum Pad Pressure: 360 lbs.

Maximum Cycle Speed: 1200 parts per hour, two-color, infinitely adjustable

Controls: touch-screen for set-up, machine faults & print troubleshooting

Process Control Screens: ON/OFF, single/continuous, jog, emergency, pad delay, pad down dwell; cycle & batch counter; left or right head print; manual mode; set-up; tape cleaner; extra output; sequence; stroke change; cycle delay; faults; help.

Drive: Pneumatic-mechanical

Controls: PLC

Voltage: 110V / 220V

Control Voltage: 24V DC

Air Supply: 80 psi min.

Power Consumption: approx. 1.5 amps

Weight: approx. 500 lbs.

Machine Dimensions:

  • width 500mm
  • depth 850mm
  • height 1500mm

Standard Accessories: 60 or 90mm ink cups (2) and print modules as per customer specification; X-Y pad couplers (2); height-adjustable worktable; complete machine guarding; foot pedal; pad clean-off device; operating & spare parts manuals; INX-OFF hand cleaner; misc. consumables.

Optional Accessories: 60 or 90mm ink cups and print modules; cup holders; clichés; casters with leg levelers; pad blowers; indexing devices; X-Y adjustable table.

We reserve the right to make changes to technical specifications without prior notice.

TECHNICAL DATA:
GEMINI 60 / 90 Pad Printer


Cliché Size: 100 x 215mm

Maximum Print Size:

  • 50mm (60mm cup)
  • 80mm (90mm cup)

Pad Stroke: 100mm

Maximum Pad Pressure: 360 lbs.

Maximum Cycle Speed: 1200 parts per hour, two-color, infinitely adjustable

Controls: touch-screen for set-up, machine faults & print troubleshooting

Process Control Screens: ON/OFF, single/continuous, jog, emergency, pad delay, pad down dwell; cycle & batch counter; left or right head print; manual mode; set-up; tape cleaner; extra output; sequence; stroke change; cycle delay; faults; help.

Drive: Pneumatic-mechanical

Controls: PLC

Voltage: 110V / 220V

Control Voltage: 24V DC

Air Supply: 80 psi min.

Power Consumption: approx. 1.5 amps

Weight: approx. 500 lbs.

Machine Dimensions:

  • width 500mm
  • depth 850mm
  • height 1500mm

Standard Accessories: 60 or 90mm ink cups (2) and print modules as per customer specification; X-Y pad couplers (2); height-adjustable worktable; complete machine guarding; foot pedal; pad clean-off device; operating & spare parts manuals; INX-OFF hand cleaner; misc. consumables.

Optional Accessories: 60 or 90mm ink cups and print modules; cup holders; clichés; casters with leg levelers; pad blowers; indexing devices; X-Y adjustable table.

We reserve the right to make changes to technical specifications without prior notice.

475 North Gary Avenue     Carol Stream, IL 60188-4900
Phone: (630) 752.4000     Fax: (630)752.4460
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