ITW Trans Tech: Gemini 60 / 90 Sealed Ink Cup Pad Printer

Gemini 60 / 90

Two-Color
Sealed Ink Cup
Pad Printing Machine

High Quality,
Two-Color Prints

Single Holding Fixture
Without Conveyor

Economical Operation

TECHNICAL DATA:
GEMINI 60 / 90
Model: GEMINI 60 / 90
Cliché Size: 100 x 215mm
Maximum Print Size:
50mm (60mm cup);
80mm (90mm cup)
Pad Stroke: 100mm
Maximum Pad Pressure:
360 lbs.
Maximum Cycle Speed:
1200 parts per hour, two-color, infinitely adjustable.
Controls:
touch-screen for set-up, machine faults & print troubleshooting.
Process Control Screens:
ON/OFF, single/continuous, jog, emergency, pad delay, pad down dwell; cycle & batch counter; left or right head print; manual mode; set-up; tape cleaner; extra output; sequence; stroke change; cycle delay; faults; help.
Drive:
Pneumatic-mechanical
Controls: PLC
Voltage: 110V / 220V
Control Voltage: 24V DC
Air Supply: 80 psi min.
Power Consumption:
approx. 1.5 amps
Weight: approx. 500 lbs.
Machine Dimensions:
width 500mm;
depth 850mm;
height 1500mm

Standard Accessories:
60 or 90mm ink cups (2) and print modules as per customer specification; X-Y pad couplers (2); height-adjustable worktable; complete machine guarding; foot pedal; pad clean-off device; operating & spare parts manuals; INX-OFF hand cleaner; misc. consumables.

Optional Accessories:
60 or 90mm ink cups and print modules; cup holders; clichés; casters with leg levelers; pad blowers; indexing devices; X-Y adjustable table.

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Note: We reserve the right to make changes to technical specifications without prior notice.

Other Standard Machines:

• Aries 130

• Gemini 60 / 90
• Gemini 130

• Orion 130

• MKM 80.3
• MKM 125

• Sealcup 60
• Sealcup 90
• Sealcup 150

• Sprintcup 60

• Rotary

• Sirius 125

Looking For A Complete Solution?
Call Us At 630.752.4000
or to E-Mail Us Your Message, click here...

Gemini 60 / 90 pad printer shown with optional X-Y adjustable table. Sturdy box frame construction ensures stability and repeatability in a production environment as well as minimizing vibration.

New Star Two-Color Machine Offers Quality, Durability &
Flexibility for Industrial Pad Printing Made In USA

GEMINI 60 / 90 pad printing machine from ITW Trans Tech is designed to withstand the rigors of a demanding production environment. The box frame design utilizes solid aluminum side plates. This rigid design promotes exceptional stability in applications that require a high degree of repeatability.

The unique design of the Gemini allows two-color printing applications using a single part-holding fixture. The concept unites complex precision technology with amazingly simple handling and offers a variety of application possibilities, with increased flexibility and production with reduced cost. Optional indexing systems can be added for even higher production.

Main Features & Benefits:

• Solid box frame construction ensures stability & repeatability.

• With the use of two reciprocating, gear-driven printing heads in a unique “V”
configuration, ink pickup, printing and pad cleaning are performed simultaneously.

• Achieves high-quality, two-color print while using single holding fixture.

• PLC control allows independent control of each print head. Any variation of one to
four hits from either print head is possible.

Back panel of Aries 60 / 90 showing flow controls, etc.

Back panel of Aries 60 / 90 showing flow controls, etc.

Front view of Gemini 60 / 90 with safety guarding raised, shows dual pad configuration, printing modules and pad clean-off tape rolls.

• Each print station is equipped with X-Y-R adjustable cliché positioning for fast and
accurate color registration.

• The pneumatic-mechanical, gear-driven system guarantees high color registration
accuracy with smooth, reliable operation.

• The well-known advantages of the sealed ink cup system provide highest printing
quality, simple handling, low ink maintenance and environmentally safe
operation.

• By using the standard automatic tape cleaning device, ever- increased print quality
and production efficiency are achieved.

For more information on using the Gemini 60 / 90 in your pad printing operation,
please contact your ITW Trans Tech representative.

Gemini 60 / 90 control panel

Gemini 60 / 90 convenient touch-screen control panel enables access to all machine functions (except flow controls). Specific printing parameters are customized by the operator and retained in panel memory. Movable plexiglass guarding ensures operator safety and easy viewing of part loading area.

Gemini 60 / 90 print module w/ 90mm cup

The heart of the Gemini 60 / 90 machine is the interchangeable print module which can be easily removed and swapped with alternate size module. Its rotary actuator and slide arm ensure consistent, durable indexing of hardened steel cliché plate.

Relative size of 60 and 90mm ink cups

Relative size of 60 and 90mm ink cups.

Gemini 60 / 90 side view

Side view of Gemini 60 / 90 shows pad clean-off device, print module area and movable plexiglass guarding to ensure operator safety and easy viewing of part loading area.

Rear view of Gemini 60 / 90 with back panel door open, revealing routing of flow control air lines and internal mechanical layout.

For more information about how to use the Gemini 60 / 90 in your pad printing operation, contact your ITW Trans Tech representative today. Prefer to view a PDF version of this page? Click here.

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